Українська
Українська

Our Production

Ecosphere is one of the few juice producers in Ukraine that has established a full production cycle from processing of the primary raw materials
to delivering products to consumers.

Geography of Raw Materials

Ecosphere has procurement plants in Vinnytsia region – the old horticultural
region of Ukraine. Frozen raw materials from exotic fruit are purchased in southern countries.

Our Products

  • Concentrated juices and puree

    Ecosphere has in stock — concentrates and puree from more than 10 types of fruits and vegetables.

  • Juices and Nectars

    Ecosphere juices are produced from selected raw materials grown by Ukrainian farmers, and they do not contain preservatives. Dozens of flavors - for one and all!

  • Drinking Water

    Eco water is produced of 3 types: natural with iodine and softened.

Production Technology

Ecosphere has procurement plants in Vinnytsia region – the old horticultural region of Ukraine. Frozen raw materials from exotic fruit are purchased in southern countries.

production technology
Semi-finished puree
Concentrated juices
image from step 1

Acceptance of raw materials

The car unloads apples, and they enter
the workshop through the transporter

image from step 2

Washing

The apples are washed in two washing machines:
first, from the greatest amount of dirt, and then they are scrubbed clean

image from step 3

Rejection

The operators reject the spoiled fruit,
twigs and leaves manually

image from step 4

Grinding

Good apples continue their journey to the crushing machine,
where they are crushed into 3 mm pieces

image from step 5

Heating

The fruit mass is mixed in the tank scalder
and heated evenly — this is necessary for further grinding

image from step 6

Rubbing

The hot mass is rubbed through the large sieve for seeds
and peels removal, and then through fine sieves — for uniformity

image from step 7

Deaeration

The puree is mixed in special containers to get extra air out

image from step 8

Sterilization

The fruit mass is heated to 114°C - 116°C,
kept for 160 seconds and cooled to 30°C

image from step 9

Packaging

The puree is ready-made: it is packed in aseptic bags 200 and 1000 liters each.
The bags are packed in barrels and taken away

image from step 1

Acceptance of raw materials

The car unloads apples, and they enter
the workshop through the transporter

image from step 2

Washing

The apples are washed in two washing machines: first,
from the greatest amount of dirt, and then they are scrubbed clean

image from step 3

Rejection

The operators reject the spoiled fruit,
twigs and leaves manually

image from step 4

Grinding

Good apples continue their journey to the crushing machine,
where they are crushed into 3 mm pieces

image from step 5

Pressing

The crushed mass is delivered to the pressing machine,
which squeezes up to 85 - 90% of juice out of it

image from step 6

Pasteurization

The freshly squeezed juice is delivered to the evaporation machine,
where it is heated to 90 °C for 30 seconds and immediately cooled

image from step 7

Fermentation

The plant enzymes are added to the juice to break down pectin and starch.
First, it becomes cloudy, and then precipitates

image from step 8

Filtering

Light transparent juice is separated from feculence

image from step 9

Boiling

Clear juice is pumped to the evaporator,
where it is boiled almost 6 times

image from step 10

Cooling

The produced concentrate is cooled to 20°C using a plate heat exchanger

image from step 11

Packaging

The juice is ready: it is poured into containers
of 400 tons, where it is stored

Certifications
and awards

Our products are 100% natural and meet international quality standards.

The company has implemented and certified ISO 9001 Quality Management System, ISO 14000 Environmental Management System and ISO 22000 Food Safety Management System, that meets the basic principles of HASP.